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Products

  • Material Receiving and Powder Feeding Process
    Material Receiving and Powder Feeding Process
  • Weighing Process
    Weighing Process
  • Storage Process
    Storage Process
  • Dust Collecting Process
    Dust Collecting Process
  • Mixing Process
    Mixing Process
  • Sifting and Foreign-material Removal Process
    Sifting and Foreign-material Removal Process
  • Crushing and Milling Process
    Crushing and Milling Process
  • Drying and Controlling Temperature Process
    Drying and Controlling Temperature Process
  • Handling Process
    Handling Process
  • Valves and Piping parts
    Valves and Piping parts
  • Difficult-to-process materials
    Difficult-to-process materials
  • PowMaintenance
    PowMaintenance
  • PowTrace
    PowTrace
  • Wrong feeding prevention system
    Wrong feeding prevention system
  • Actual equipment test
    Actual equipment test


Material Receiving and Powder Feeding Process

Material Receiving and Powder Feeding Process

Achieved Speedy and efficient reception and supply of materials

Achieved Speedy and efficient reception and supply of materials

Automatic bag opening System

  • Automatic bag opening System

    A system equipped with functions for bag supply, surface cleaning, and bag opening
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  • Depalletizer robo(DPL)

    An automated conveyor system equipped with a special suction mechanism and Cartesian coordinate drive for fast bag supply.
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  • PowOpener(PO)

    Compact automatic bag-opening equipment you can place anywhere
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  • PowOpener Disassembly Washing Type(PO-WR)

    An automatic bag opener designed for frequent cleaning during raw material switching
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  • Pow Breaker(Solidified powder crusher)

    A solidified powder crusher that eliminates bag opening problems with automatic bag openers
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Raw material receiving equipment for flexible containers

  • FleconOpener Stock Model(FO-TF)

    Bag-opening equipment for flexible container bags which can deal with powder that easily scatters
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  • FleconOpener Compact Hopper Model(FO-SH)

    A raw material receiving equipment for flexible containers, compatible with granular materials such as granulated sugar and refined salt.
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Manual in-feed equipment

  • Dumping Server Conical Model(DSV-CF-300)

    For this manual in-feed equipment, we painstakingly designed the height of the in-feed port, and reduced the burden on material feeding
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  • Dumping Server and LINESIFTER Integrated Model(DSV-LS-25/50-300)

    A manual in-feed equipment that capable of simultaneously removing foreign materials and breaking down clumps in raw materials
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  • Dumping Server and LINESIFTER Integrated Model Hopper Type(DSV-LS-25/50-HP)

    A manual in-feed equipment that capable of simultaneously removing foreign materials and breaking down clumps in raw materials
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  • Dumping Server Premixing Model(DSV-PM)

    A manual in-feed equipment featuring a unique mixing paddle design that enables premixing of raw materials
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  • Dumping Server Hopper Model(DSV-S)

    Manual in-feed equipment which is compact and can be installed in a limited space
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Weighing Process

Weighing Process

Precisely weight large amount of main materials and small amount of additives

Precisely weight large amount of main materials and small amount of additives

Weighing equipment

  • Divider Scale Terminal Fixed Model(DSC-TDP-5-FX)

    Automatic dividing and weighing equipment that can handle multiple raw materials using a stocker-fixed model
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  • Divider Scale Terminal Detachable Model(DSC-TDP-4-DE)

    Automatic dividing and weighing equipment that can handle multiple raw materials using a stocker detachable model
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  • Divider Scale Simple(DSC-S)

    Automatic dividing/weighing equipment ideal for portioning and weighing secondary materials and additives.
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  • Divider Scale Combination(DSC-C)

    Automatic dividing/weighing equipment which can automatically weigh a wide variety of materials
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  • Divider Scale Hybrid 200L(DSC-HV-200)

    A weighing machine that achieves compactness through multi-function integration, dramatically enhancing factory space utilization
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  • Divider Scale Hybrid 50L(DSC-HV-50)

    A manual-feed weighing machine that allows hand-loading of raw materials and portions stocked materials into smaller quantities
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  • Divider Scale Receiver Model(DSC-RC)

    Multi-function unit capable of automatically weighing raw materials transported via pneumatic conveyance
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  • Divider Scale Equipment-mounted Model(DSC-EM)

    Weighing equipment attachable to the discharge port of a silo or mixer
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  • PowScale Hopper Model(PS-HP)

    Hopper model weighing equipment with a simple and efficient design
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  • Divider Scale Mobile Robot

    Integrating a weighing function into the AMR enables full automation from weighing to transport
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  • Divider Scale Hybrid/CE Model

    An automatic weighing unit certified with the CE mark, compliant with EU safety standards
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Storage Process

Storage Process

We propose optimal stock and discharge methods depending on the material and process

We propose optimal stock and discharge methods depending on the material and process

Storage tank equipment

  • PowSilo(PSL)

    Compatible with a wide range of operating conditions—from small indoor tanks to large outdoor silos
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  • PowSilo Fabric Model(PSLーFB)

    High safety fabric silo that conforms to the positive list of the Food Sanitation Act
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Discharge equipment

  • Clean Loader(Discharger for truck shipping)(DLT-300)

    Bulk discharge unit for truck unloading
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  • PowDischarger(PD)

    Vibration type discharge equipment installed under the silo.
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  • Table Feeder(TF)

    Anti-bridge discharge equipment to install under a silo
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Dust Collecting Process

Dust Collecting Process

Achieved high efficiency in dust collection and space-saving

Achieved high efficiency in dust collection and space-saving

Dust Collector

  • PowFilter Built-in Model(F)

    Dust collectors which can be incorporated directly into equipment including tanks
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  • PowFilter Compact Model(FS)

    Usable for a wide variety of uses as a general-purpose small dust collector
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  • PowFilter Receiver Model(FRH)

    Dust collector used as a receiver from pneumatic conveyance
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  • PowFilter Central Cleaner Type

    Can collect dust on several floors through piping from the main dust collector
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Mixing Process

Mixing Process

Quick mixing is possible with the special shape unique to TSUKASA

Quick mixing is possible with the special shape unique to TSUKASA

Mixer

  • PowMixer Conical & Horizontal Model(PM-CH)

    A horizontal mixer with a unique paddle design enables high-efficiency, high-precision mixing in short cycles
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  • PowMixer Conical & Vertical Model(PM-CV)

    A vertical mixer equipped with original spiral blades for high-precision mixing in a short time, with excellent cleanability
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  • PowMixer Cross-rotary Model(PM-CM)

    Mixer with for dispersion and uniform mixing of small and very small quantities
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  • PowMixer Cross-rotary Model Laboratory Specifications(CM-3)

    Small cross rotary mixer suitable for experiments and research
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  • Batter Mixer (BT)

    Batter manufacturing mixer for mixing powder in liquid
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Sifting and Foreign-material Removal Process

Sifting and Foreign-material Removal Process

Performs efficient sieving and foreign material removal

Performs efficient sieving and foreign material removal

Sifter

  • LINESIFTER®︎ Standard Model(LS)

    In-line model sifter installed in the pneumatic conveyance line
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  • LINESIFTER®︎︎ Two sized classify Model(LS-SP)

    Sifter in the pneumatic conveyance line with the ability to classify materials into two particle size
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  • PowSifter Standard Model(PSF)

    In-line model sifter which is installed in chute conveyance lines
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  • PowSifter︎ Two sized classify Model(PSF-SP)

    Sifter which is installed in the chute conveyance line for classifying materials into two particle size
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  • PowSifter︎ Three sized classify Model(PSF-SPW)

    In-line model sifter which is installed in the chute conveyance line for classifying materials into three particle size
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  • PowSifter Special Specification Example(PSF-25/70-Z)

    Easiness to clean and visibility of the inside of the equipment improved by adding a side inspection port.
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  • PowSifter Special Specification Example(PSF-15/25 GMP)

    Specially designed for R&D and prototyping of pharmaceuticals and multi-ingredient applications
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  • Sieve Cleaner for LINESIFTER® and PowSifter

    Cleaning equipment that can clean without contaminating the surroundings
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Foreign material removal equipment

  • Magcap(MCP)

    Magnetic foreign matter removal device which can be installed at the inspection port of chute conveyance pipes
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  • Magcap Removable Types(MC)

    Magnetic foreign matter removal device with a detachable magnet bar
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  • Magnet Spout(MS-G)

    Magnetic foreign matter removal device which can be installed in chute conveyance pipes
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  • PowMagnet Gate Model(MG2)

    Magnetic foreign matter removal device which can be installed at the feed/discharge port of equipment and tanks
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  • PowMagnet Rotary Model(SRM2)

    Magnetic foreign matter removal device which can deal with highly adhesive powder
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  • PowMagnet Inline Model(NIM)

    Magnetic foreign matter removal device which can be installed in the pneumatic conveyance line, etc.
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  • PowMagnet Inline Model Bar Type(NIMB)

    Magnetic foreign matter removal device with the detachable cap structure
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Crushing and Milling Process

Crushing and Milling Process

We propose equipment optimal for purposes and materials

We propose equipment optimal for purposes and materials

Crushing equipment

  • PowCutter(PCT)

    A crusher capable of roughly crushing a wide range of materials such as bread, biscuits, and pies
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  • PowCutter LAB

    A compact crusher that can be used on a table
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  • PowCrusher(PCR)

    Crusher for crushing powder clumps and snack
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Mill

  • Line Mill®︎(LM)

    A pin mill-type grinder installable in pneumatic transport lines
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  • PowJet(PJ)

    Dry fine pulverizer utilizing gas-fluid energy
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  • Wave Mill(WM)

    Airflow grinder with a proprietary grinding mechanism
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  • Stamp Mill

    A pulverizer that replicates the traditional “mortar and pestle” mechanism
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Drying and Controlling Temperature Process

Drying and Controlling Temperature Process

Drying and temperature adjustment for stable quality throughout the year

Drying and temperature adjustment for stable quality throughout the year

Powder temperature adjustment equipment

  • PowConditioner

    Powder temperature adjusters that can premix raw materials at the same time as heating or cooling
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  • PowConditioner CHB type(Vacuum rapid cooling system)

    Vacuum rapid cooling system with high cooling efficiency
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Dryer

  • pow-dryer

    Compact fluidized dryer integrated with a dust collector
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Handling Process

Handling Process

Constant conveyance and constant supply, realizing stable discharge

Constant conveyance and constant supply, realizing stable discharge

Quantitative supply equipment

  • Rotary Valve Cyclone Direct-coupled Model(TLV-C)

    Special model directly connected to a cyclone for suction-type pneumatic conveyance
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  • Rotary Valve Eccentric Model(TRS-E)

    Constant discharge device which prevents clogging of powder with its eccentric structure
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  • Rotary Valve Blow-through Model (Motor Direct-coupled)(TFD-D)

    Constant discharge device which functions exclusively as the feed source for pneumatic conveyance
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  • Rotary Valve Air-lock Model (Motor Direct-coupled)(TLV-D)

    Constant discharge device under a receiver or cyclone in the force feed pneumatic conveyance
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  • Rotary Valve Blow-through Model(TFD2)

    Constant discharge device which functions exclusively as the feed source for pneumatic conveyance
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  • Rotary Valve Air-lock Model(TLV2)

    Constant discharge device under a receiver or cyclone in pneumatic conveyance
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  • Rotary Valve Quantitative Discharge Model(TRS-D1,-DH)

    Constant discharge device for places with no vertical pressure differences
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  • Screw Feeder(SF)

    Feeder optimal for the constant supply of materials
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  • PowRotor FC model

    Quantitative discharge equipment that allows the rotor to be washed on the spot
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  • PowRotor FCH model

    Lightweight quantitative discharge equipment that allows the rotor to be removed without tools
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  • PowRotor Light-weight, Blow-through, Sanitary Specifications (TRV-LSF)

    Constant discharge device which functions exclusively as the feed source for pneumatic conveyance
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  • PowRotor Light-weight Sanitary Specifications(TRV-LS)

    Constant discharge device manufactured with our unique precision sheet metal processing
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Conveyance equipment

  • Pulse Feeder(PF)

    Conveyance device optimal for conveying fragile powder such as granulation products
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  • Pulse Feeder Mini(MP)

    Small and space-saving conveyance equipment
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Others

  • PowPump(PP) / PowPump Air Cooling Model(PP-K)

    Blower suppressing the rising temperatures of transportation air with air cooling equipment
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Valves and Piping parts

Valves and Piping parts

A wide variety of valve and piping parts that have superior compatibility

A wide variety of valve and piping parts that have superior compatibility

  • Dacton Parts

    Dacton Parts

    These parts are used for chute conveyance piping.

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  • Two-way Valves

    Two-way Valves

    These parts switch the powder flow direction with a damper, and changes destinations.

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  • Pneumatic Parts

    Pneumatic Parts

    These parts are used for pneumatic conveyance piping.

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  • Powder Slide Gate

    Powder Slide Gate

    This slide gate is for powder. We offer the motor type and manual type.

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  • Powder Flap Gate

    Powder Flap Gate

    This flap gate is installed in the discharge port of dust collectors, bottom of cyclones, tanks, bottom of silos, screw feeders, mixers, etc.

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  • Multi-directional Distributor

    Multi-directional Distributor

    This parts distribute powder to discharge ports if there are a multiple number of them.

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  • Sampling Equipment

    Sampling Equipment

    This is a device installed on pneumatic conveyance piping to sample powder flowing inside the pipe.

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Difficult-to-process materials

Difficult-to-process materials

We are developing products with difficult-to-process materials that are used in the food, chemical, pharmaceutical and electronic fields.

We are developing products with difficult-to-process materials that are used in the food, chemical, pharmaceutical and electronic fields.

TSUKASA's powder processing equipment is utilized in various production sites such as food, pharmaceuticals, aerospace, chemicals, electronics, and more, where 'higher added value than ever before' may be required depending on the characteristics of the powder and the working environment. Therefore, in response to the request for 'powder processing equipment beyond conventional standards,' we actively pursue product development using difficult-to-process materials to assist in creating new value in product and component manufacturing.
PowMaintenance

PowMaintenance

Remote monitoring of equipment operation status.

Remote monitoring of equipment operation status.

"PowMaintenance" is a system that realizes "remote monitoring" of your factory. Sensors are installed on equipment in the factory to measure data such as vibration, temperature, and pressure. The data is sent to the TSUKASA monitoring program via a highly secure VPN line, and the operation status is monitored in real time.
PowTrace

PowTrace

Achieve visualization in plants

Achieve visualization in plants

This system tracks processes from product material reception to packaging, by linking with the production management system from material reception to weighing and filling. By adopting the system, it rationalizes management work in plants, improves workability, reduces manufacturing cost, and clarifies responsibility when a complaint regarding a product occurs.
Wrong feeding prevention system

Wrong feeding prevention system

To improve productivity by promoting the elimination of human errors

To improve productivity by promoting the elimination of human errors

Sites that handle many types of powder materials, preventing incorrect feeding due to operator check errors is also a major issue. Therefore, we have prepared a system that recognizes letters and patterns on the surface of the raw material bag and supplies them to the equipment only when the "OK" signal is received.
Actual equipment test

Actual equipment test

At the "Powder Technology Center" on the premises of the TSUKASA head office, we have plenty of actual equipment used in powder production lines. Prior to the plants introduction, we can solve customers' concerns and questions such as "Is the selection of this equipment appropriate?" and "Is it possible to obtain powders with such properties?"
If you want to request or download detailed information, or consult with us about technologies or ask questions about our products, contact us from this page.
  • Material Receiving and Powder Feeding Process
    Material Receiving and Powder Feeding Process
  • Weighing Process
    Weighing Process
  • Storage Process
    Storage Process
  • Dust Collecting Process
    Dust Collecting Process
  • Mixing Process
    Mixing Process
  • Sifting and Foreign-material Removal Process
    Sifting and Foreign-material Removal Process
  • Crushing and Milling Process
    Crushing and Milling Process
  • Drying and Controlling Temperature Process
    Drying and Controlling Temperature Process
  • Handling Process
    Handling Process
  • Valves and Piping parts
    Valves and Piping parts
  • Difficult-to-process materials
    Difficult-to-process materials
  • PowMaintenance
    PowMaintenance
  • PowTrace
    PowTrace
  • Wrong feeding prevention system
    Wrong feeding prevention system
  • Actual equipment test
    Actual equipment test