TSUKASA DX
We are developing systems from multifaceted perspectives to achieve optimization of an entire production line.
TSUKASA has established an integrated framework covering consulting, system design, operational support, and data analysis to support the digital transformation (DX) of our customers’ factories. We have dedicated departments and staff and are working every day to put new ideas into practical use to improve our customers’ productivity.
Optimization of the entire production model
In addition to optimizing the entire factory production model, we also aim to contribute to our customers’ overall marketing activities.
Introducing IIoT and AI to the production line
As a manufacturer, we pursue the use of IoT and AoT, connecting powder handling equipment, manual operations, automated warehouse, and conveying equipment within a factory to achieve overall optimization.
Automation and robotization of individual processes
Automation and robotization of tasks such as opening raw material bags and weighing. By analyzing operational data, the results are utilized for subsequent management tasks.
As an SIer, we provide comprehensive proposals covering the development and operation of production lines.
We optimize your manufacturing site
【TicMES®】
Centralized management of production lines. We seamlessly connect OA and FA to visualize and optimize on-site conditions in real time.
Integrated monitoring of production data
【POWSCADA】
Integrated management of manufacturing execution, quality, maintenance, and traceability. Enables “visualizing” the entirety of powder processing.
Remote monitoring of equipment
【PowMaintenance】
Remotely monitoring equipment in a factory to ensure smooth operation. We support predictive maintenance and provide rapid troubleshooting.
Production history tracking
【PowTrace】
Centrally managing data for each production process. When a problem has occurred, reliable tracking and investigation to identify the cause are possible.
Image recognition and AI utilization
【Pow Vision system】
We offer the “PV Recognizer,” which automatically recognizes the optimal workpiece position, and the “PV Checker,” which prevents incorrect charging.
Promoting labor saving and efficiency
【Automatic Bag Opening System / Automatic Weighing System】
Automates and robotizes tasks such as opening bags and weighing, which were previously performed manually. This significantly reduces operator burden, eliminates human errors, and improves work efficiency.
Automatic bag opening System
Automatic Weighing System
▲Automated warehouse system
▲AMR
(autonomous mobile robot)
▲Articulated robot
▲Multi-line operation
Further supporting our customers’ DX initiatives through a variety of measures.
Based on the work data of each equipment and individual facilities, the department will advise you on what to do with the next facility renewal.
We take all possible security measures for information transmission, such as the use of a VPN line that requires an encryption key and the permission of the connection on the customer side.
We respond to customer requests such as "Can we add such functions to the system?" with our comprehensive capabilities of "manufacturing, technology, and sales."
We analyze the data obtained by "PowMaintenance" and "PowTrace" to propose the future direction of your entire production line.
We promote "visualization" of "when, who processed what and how much", and "what was the result", and thoroughly eliminate human errors.
Experienced customer support staff handle regular inspections of equipment and machinery, as well as provide emergency on-site responses.
We will build an information sharing system between multiple customer factories, aiming to centrally manage operation status and production data, and make maximum use of it.
In cases where frequent replacement of the same part is required, orders can be placed via the Internet to shorten the lead time.