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Operational Testing

  • Material Receiving and Powder Feeding Process
    Material Receiving and Powder Feeding Process
  • Weighing Process
    Weighing Process
  • Storage Process
    Storage Process
  • Dust Collecting Process
    Dust Collecting Process
  • Mixing Process
    Mixing Process
  • Sifting and Foreign-material Removal Process
    Sifting and Foreign-material Removal Process
  • Crushing and Milling Process
    Crushing and Milling Process
  • Drying and Controlling Temperature Process
    Drying and Controlling Temperature Process
  • Handling Process
    Handling Process
  • Valves and Piping parts
    Valves and Piping parts
  • Difficult-to-process materials
    Difficult-to-process materials
  • PowMaintenance
    PowMaintenance
  • PowTrace
    PowTrace
  • Wrong feeding prevention system
    Wrong feeding prevention system
  • Actual equipment test
    Actual equipment test
Actual equipment test

Actual equipment test

At the "Powder Technology Center" on the premises of the TSUKASA head office, we have plenty of actual equipment used in powder production lines. Prior to the plants introduction, we can solve customers' concerns and questions such as "Is the selection of this equipment appropriate?" and "Is it possible to obtain powders with such properties?"
Actual equipment test
       
Able to conduct an actual equipment test at the actual site
To simulate on-site work, we have prepared a variety of actual equipment unique to a comprehensive powder equipment manufacturer. It is possible to accurately grasp "how and which equipment is operating and what state the powder raw materials will become."
       
Providing feedback on operational status and test results
The results of the actual equipment test is submitted as a detailed report. We analyze the operation data of the equipment, processing capacity, and whether the powder raw material is in the desired state, and consider introducing it to the actual production line by improving it as necessary.
       
Also supporting testing in conjunction with the processes before and after
We support not only individual equipment, but also facilitate testing through multiple processes, such as "opening a bag, weighing and mixing raw materials." This enables accurate pre-design of the actual production line and smoother start-up of the production line.
Actual equipment test

Flow of the actual equipment test

Inquiry
From the customer's inquiry, the TSUKASA sales representative will conduct a hearing to understand your requests, e.g., "What is the target powder property?"
Formulate a test plan
What kind of powder raw materials are used, and what kind of equipment is tested under what conditions? We formulate a specific plan, including testing process and scheduling. We also provide you with a quotation.
Conduct tests
In the presence of the customer, we conduct actual equipment tests using actual powder raw materials under reliable confidentiality.
Submit reports
We analyze the test data, submit a detailed report, and provide advice on model selection and improvement points.

Test equipment lineup

We support testing of powder raw materials in a wide range of fields such as food, pharmaceuticals, chemicals, and electronics.
  • Material Receiving
    We test a system that integrates the supply of raw material bags, the opening of bags, and the disposal of empty bags into a single unit.
  • Automatic bag opening System

    PO-12 x 1 unit Capacity: 150 to 180 bags/h (25 kg of flour/bag)
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  • Pow Breaker(Solidified powder crusher)

    As a pretreatment of the automatic bag opening equipment, it automatically crushes raw materials in the stuck and solidified paper bag
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  • Weighing
    We perform tests ranging from large-volume weighing of main raw materials to small-volume weighing of additives.
  • Divider Scale Hybrid Model 200L(DSC-HV-200)

    Material stocker: 200ℓ Weighing range: 500g to 10kg (Apparent specific gravity of 0.5)
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  • Divider Scale Terminal Fixed Model(DSC-TDP-5-FX)

    Material stocker: 50ℓ Weighing range: 100g to 10kg (Apparent specific gravity of 0.5)
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  • Divider Scale Simple(DSC-S)

    Ideal for small-scale weighing of raw food materials, pharmaceutical raw materials, and additives, etc.
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  • Mixing
    We conduct testing for easy and precise mixing of powder with different grain sizes and specific gravity.
  • PowMixer Conical & Horizontal Model(PM-CH)

    PM-CH-250 125 kg/batch (Specific gravity: 0.5)
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  • PowMixer Conical & Vertical Model(PM-CV)

    PM-CV-100 50 kg/batch (Specific gravity: 0.5) PM-CV-250 125 kg/batch (Specific gravity: 0.5)
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  • Sifting and Foreign-material Removal
    Metallic foreign material removal using magnets and foreign material removal with a vibrating sieve for classification are supported.
  • LINESIFTER®︎ Standard Model(LS)

    LS-25/50 Max.1 to 5t/h LS-45/70 Max.5 to 10t/h Grain size: 10 to 100 Mesh Standard: PET (polyester) sieve
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  • PowSifter Standard Model(PSF)

    PSF-25/50 1 to 3t/h PSF-45/70 3 to 7.5t/h
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  • Crushing and Milling
    Supports micron-level grinding to millimeter-level coarse grinding.
  • PowCutter(PCT)

    PCT-30/40 2.2 KW × 1 unit Capacity: 100 to 500 kg/h Grain size: 500 μm to 2 mm
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  • PowCrusher(PCR)

    Crusher optimal for crushing powder lumps and snacks
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  • Line Mill®︎(LM)

    LM-500 15 KW× 1 unit Capacity: 100 to 1000 kg/h Grain size: 20 μm to 1 mm
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  • Wave Mill Vertical Model(WM-V)

    WM-600 30 kW ×1 unit Capacity: 100 to 300 kg/h Grain size: 10 μm to 100 μm
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  • Drying and Controlling Temperature
    We implement testing for ventilation type shelf drying, fluidized bed drying, vacuum drying, and superheated steam dryers.
  • PowConditioner

    Drying room volume: 500L Hot water circulating type× 1 unit
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If you want to request or download detailed information, or consult with us about technologies or ask questions about our products, contact us from this page.
  • Material Receiving and Powder Feeding Process
    Material Receiving and Powder Feeding Process
  • Weighing Process
    Weighing Process
  • Storage Process
    Storage Process
  • Dust Collecting Process
    Dust Collecting Process
  • Mixing Process
    Mixing Process
  • Sifting and Foreign-material Removal Process
    Sifting and Foreign-material Removal Process
  • Crushing and Milling Process
    Crushing and Milling Process
  • Drying and Controlling Temperature Process
    Drying and Controlling Temperature Process
  • Handling Process
    Handling Process
  • Valves and Piping parts
    Valves and Piping parts
  • Difficult-to-process materials
    Difficult-to-process materials
  • PowMaintenance
    PowMaintenance
  • PowTrace
    PowTrace
  • Wrong feeding prevention system
    Wrong feeding prevention system
  • Actual equipment test
    Actual equipment test