Products
Material Receiving and Powder Feeding Process
Weighing Process
Storage Process
Dust Collecting Process
Mixing Process
Sifting and Foreign-material Removal Process
Crushing and Milling Process
Drying and Controlling Temperature Process
Handling Process
Valves and Piping parts
Difficult-to-process materials
PowMaintenance
PowTrace
Wrong feeding prevention system
Actual equipment test
Material Receiving and Powder Feeding Process
Efficiently receive raw materials.
Workload of opening the bag is greatly reduced.
Making efficient receipt of raw materials according to the form of arrival. "Heavy labor when opening the bag" is eliminated, and it can be made inline by pneumatic transport without dust scattering until batch waiting just before the production line.
Receiving of powder raw materials
Application examples of TSUKASA's bag opening system 1
Automated bag opening now possible Saving 4 hours per person per day
At one factory, one worker was engaged in the opening of 20 kg per bag x 400 bags every day. It took about 30 seconds to open one bag, and it took more than 4 hours every day, including breaks and cleaning. With the introduction of the automatic bag-opening system, manual work became only stacking of bags on a pallet and replace them. Since it does not pollute the working environment, cleaning time is reduced, and the entire four hours could be allocated to other tasks.
Application examples of TSUKASA's bag opening system 2
“Depalletizer Robo PV” Promote zero defect
During supplying raw material bags to the automatic opening system, the position, height and orientation of the bags on a pallet are accurately recognized by the 3D vision camera. "The problem of defective adsorption of the bag being less than 0.5% of the total," and "No error in load when pressing the pads" were achieved.
Application examples of TSUKASA's bag opening system 3
A start-up of a new factory using an automated warehouse system
For constructing the new plant, we studied how to enhance the overall efficiency of the operation. In order to completely eliminate manual work, the "automatic bag opening system" and "automatic warehouse system" have been linked.
Since "the next bag to be opened" is automatically transported at the right time, loading on the pallet and replacement work became unnecessary. The only human task is to visually check whether "the pallet transported is correct" and to handle the empty bag.
Since "the next bag to be opened" is automatically transported at the right time, loading on the pallet and replacement work became unnecessary. The only human task is to visually check whether "the pallet transported is correct" and to handle the empty bag.
Video
Special Specifications
large bag specification
⚫︎Accommodates larger bag sizes than usual
⚫︎Adaptable bag dimentions W550 x L1000 x H200mm
⚫︎Adaptable bag dimentions W550 x L1000 x H200mm
Articulated robot specification
⚫︎Transport raw materials from multiple pallets
Explosion-proof specification
⚫︎Specifications that do not allow electronic components or in-equipment wiring to be the source of ignition
Automatic bag opening System
Automatic bag opening System
A system equipped with functions for bag supply, surface cleaning, and bag openingMORE ＞
Depalletizer robo(DPL)
An automated conveyor system equipped with a special suction mechanism and Cartesian coordinate drive for fast bag supply.MORE ＞
PowOpener(PO)
Compact automatic bag-opening equipment you can place anywhereMORE ＞
PowOpener Disassembly Washing Type(PO-WR)
An automatic bag opener designed for frequent cleaning during raw material switchingMORE ＞
Pow Breaker(Solidified powder crusher)
A solidified powder crusher that eliminates bag opening problems with automatic bag openersMORE ＞
Raw material receiving equipment for flexible containers
FleconOpener Stock Model(FO-TF)
Bag-opening equipment for flexible container bags which can deal with powder that easily scattersMORE ＞
FleconOpener Compact Hopper Model(FO-SH)
A raw material receiving equipment for flexible containers, compatible with granular materials such as granulated sugar and refined salt.MORE ＞
Manual in-feed equipment
Dumping Server Conical Model(DSV-CF-300)
For this manual in-feed equipment, we painstakingly designed the height of the in-feed port, and reduced the burden on material feedingMORE ＞
Dumping Server and LINESIFTER Integrated Model(DSV-LS-25/50-300)
A manual in-feed equipment that capable of simultaneously removing foreign materials and breaking down clumps in raw materialsMORE ＞
Dumping Server and LINESIFTER Integrated Model Hopper Type(DSV-LS-25/50-HP)
A manual in-feed equipment that capable of simultaneously removing foreign materials and breaking down clumps in raw materialsMORE ＞
Dumping Server Premixing Model(DSV-PM)
A manual in-feed equipment featuring a unique mixing paddle design that enables premixing of raw materialsMORE ＞
Dumping Server Hopper Model(DSV-S)
Manual in-feed equipment which is compact and can be installed in a limited spaceMORE ＞
If you want to request or download detailed information, or consult with us about technologies or ask questions about our products, contact us from this page.
- Material Receiving and Powder Feeding Process
- Weighing Process
- Storage Process
- Dust Collecting Process
- Mixing Process
- Sifting and Foreign-material Removal Process
- Crushing and Milling Process
- Drying and Controlling Temperature Process
- Handling Process
- Valves and Piping parts
- Difficult-to-process materials
- PowMaintenance
- PowTrace
- Wrong feeding prevention system
- Actual equipment test