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Products
  • Material Receiving and Powder Feeding Process
    Material Receiving and Powder Feeding Process
  • Weighing Process
    Weighing Process
  • Storage Process
    Storage Process
  • Dust Collecting Process
    Dust Collecting Process
  • Mixing Process
    Mixing Process
  • Sifting and Foreign-material Removal Process
    Sifting and Foreign-material Removal Process
  • Crushing and Milling Process
    Crushing and Milling Process
  • Drying and Controlling Temperature Process
    Drying and Controlling Temperature Process
  • Handling Process
    Handling Process
  • Valves and Piping parts
    Valves and Piping parts
  • Software Solutions
    Software Solutions
  • Difficult-to-process materials
    Difficult-to-process materials
  • Actual equipment test
    Actual equipment test
PowMaintenance

PowMaintenance

Predictive Maintenance Management System

Remotely monitors the operating status of TSUKASA equipment in a factory.
Using the latest sensing technology, the system measures data such as vibration, temperature, and pressure, analyzes it with AI, and quickly notifies potential issues to reliably support predictive maintenance.

Understands the operation status with a sensor installed on each piece of equipment

“PowMaintenance” is a system that enables “remote monitoring” of plants. Sensors are installed on equipment in the plant to measure data such as vibration, temperature, and pressure. The data is sent to the TSUKASA monitoring program via a highly secure VPN line, and the operation status is monitored in real time.

If there are signs of trouble, the customer’s facility manager or TSUKASA representative will be automatically notified by email. If an emergency response is required, TSUKASA’s “Customer Support (CS) Center” will provide on-site support.

Note: The VPN line cannot be accessed without an encryption key. In addition, an array of numerical data is transmitted, making it impossible for third parties to understand the facility’s contents or operational status.
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Example of implementation of “Divider Scale Hybrid” (Weighing equipment)

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The customer only needs to configure the touch screen

With the operation of “PowMaintenance,” the customer is only required to set up the touch screen on the control panel. It is possible to change settings, check history, and monitor with simple operations. The customer and TSUKASA can look at the same monitor screen and give advice such as “check here,” or change the remote configuration from TSUKASA (only if the customer allows it).
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“PowMaintenance” can be implemented from one piece of equipment!

A Wi-Fi unit will be incorporated in the control panel of one piece of the customer’s equipment. When the switch is turned “on” at the customer’s discretion, such as during telephone consultation in an emergency situation, the control panel can be remotely operated from TSUKASA to change and adjust settings. The use of a VPN line also provides peace of mind in terms of security.
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If you want to request or download detailed information, or consult with us about technologies or ask questions about our products, contact us from this page.
  • Material Receiving and Powder Feeding Process
    Material Receiving and Powder Feeding Process
  • Weighing Process
    Weighing Process
  • Storage Process
    Storage Process
  • Dust Collecting Process
    Dust Collecting Process
  • Mixing Process
    Mixing Process
  • Sifting and Foreign-material Removal Process
    Sifting and Foreign-material Removal Process
  • Crushing and Milling Process
    Crushing and Milling Process
  • Drying and Controlling Temperature Process
    Drying and Controlling Temperature Process
  • Handling Process
    Handling Process
  • Valves and Piping parts
    Valves and Piping parts
  • Software Solutions
    Software Solutions
  • Difficult-to-process materials
    Difficult-to-process materials
  • Actual equipment test
    Actual equipment test