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Case Studies
Case Examples

Automatically crushes powders that have solidified or coagulated inside the paper bag

Material Receiving and Powder Feeding Process

Automatically crushes powders that have solidified or coagulated inside the paper bag

Type of Industry

Food manufacturer

Introduced Products

Pow Breaker (Solidified powder crusher)

Customer requests

Aim to eliminate the burden and danger of manual crushing

We received a consultation from a food factory stating, “Refined salt (fine granules) and granulated sugar solidify inside the bags. Before feeding them into the feeding hopper, we crush them by hitting them with an iron pipe, but this is extremely labor-intensive and highly dangerous work. Also, we cannot completely break up all the solidified material, leaving lumps behind. These lumps cause clogs inside the bag opening equipment and lead to product defects.”

One Point

Solidified powder can cause transport problems and defective products!

Depending on the physical properties of powdered materials, they may become solidified or congealed inside paper bags due to the effects of temperature and humidity. In this condition, it becomes difficult to open the bag, and even if the material is fed in, this can lead to poor transport and defective products. Some factories pre-damage paper bags by banging them against the floor or hitting them with iron pipes or bats, but this is quite labor-intensive and can cause the bags to tear.

Suggestions from TSUKASA

Automatic crushing with Pow Breaker (Solidified powder crusher)

We proposed incorporating “Pow Breaker” into the automatic bag opening system to create a comprehensive, stable automatic bag opening and powder feeding line including powder processing. The Pow Breaker contributes to improving transport problems and product defects through automatic crushing, and can be easily added to existing lines. The stainless steel body makes it ideal for use in the production areas of food factories.
●Kneads with a powerful pressure plate
●Bags are neatly shaped with the top and bottom square rollers [TSUKASA exclusive!]

Automatic bag opening and powder feeding system that incorporates Pow Breaker (Solidified powder crusher)

Automating the entire process greatly improves productivity!