TSUKASA sincerely considers the process to achieve customers' requirement. From the special viewpoint of a total powder engineering company, we recognize the current condition, comprehend the problems, and finally offer causal analysis and countermeasures. Responding customers' request directly and speedy, we propose streamlining at the overall standpoint.
Most TSUKASA's products are custom-made. After thoroughly asking customers' requirements including characteristics of the powders to handle, necessary equipment and scale of the plant, vastly-experienced sales engineers are solving problems together with customers.
TSUKASA conducts seamless communication regarding design intent among sales, design and production departments, which enables rapid proposal on customers' needs and remarkable reduction of design costs and lead time. The desirable capability to meet customers' needs is also the advantage of a total engineering company.
By properly comprehending customers' needs including installation and cost conditions, we make prompt and adequate plans of structure specification designs and layouts for establishment of new production lines as well as expansion and modification.
It is not only the cutting-edge machines that can create high-quality products that customers rely on. TSUKASA conducts manufacturing with top accuracy by handworks of experienced technicians.
▪ Observing Commissioning
After repeated prototyping and trial and when the components are almost complete as a system, we actually install them in the customer's plant and conduct commissioning to verify performance of each device and thoroughly confirm smooth operation of the entire plant. Fine adjustment and custom settings are implemented as required at the site to achieve the best performance.
▪ Machining/Laser beam processing
The state-of-the-art machines including a multi-function large CNC lathe that enables precise forming and a world's largest laser machine are prepared for micron-order high accuracy. These high-tech machines and craftsmanship of masters are combined by TSUKASA's particular know-how to implement unrivaled manufacturing.
▪ Assembling/Product Inspection
During assembly and inspection, TSUKASA places the largest reliance on masters' five senses. For especially demanding assembly, one technician works on one unit all the way through. The entire unit is assembled according to faint difference of sound and feeling, and every part is thoroughly inspected. Thus the fabricated device is perfect as if it were an artwork worth being engraved with the initials of the fabricant.
▪ Production Control
TSUKASA considers that production control should always drive for streamlining production processes and has a role to feed back the suggestion of on-site workers to the device designers. In this way, we aim at establishing a production system to deliver higher quality products at lower cost to customers.
We always promote research and development in an offensive attitude, addressing application of biotechnology and high-tech catalysts as well as adaptation of new powder materials with novel characteristics.
▪ TSUKASA TECHNO TOWER
A dominant tower within the head office premise accommodates all kinds of TSUKASA's original powder devices to deal with trial fabrication and production outsourcing. It is fully equipped with the latest analytical instruments to obtain required data for customers, and used to achieve the best proposal on facilities. It is, so to speak, the symbol tower of TSUKASA INDUSTRY that enables proposal of total solution.
▪ Test Area
The show room in the head office that is commonly used as the test area duplicates a large-scale food/chemical plant, and offers demonstration and experiments with actual equipment. Automation of powder process, automatic transfer between processes and control of the entire lines are verified by real operation.
▪ Test Equipment
TSUKASA researches wide variety of subjects including energy saving, hybrid devices, sanitary control, multi-functionalization, and cost reduction.
Advanced test equipment is prepared for each group and research staff address data collection and analysis. In addition, newly developed equipment is promptly carried to the test area for further accumulation of know-hows.
For customers' security and safety, qualified persons implement careful maintenance after delivery of equipment and systems. With a faith that absolutely no trouble shall arise at the sites, we offer high-quality products to customers. Tuning and other adjustment due to change of application are promptly served.
Total support is provided including operation instruction on system installation, manual documentation and preparation of the support desk. Certainly, after-sales maintenance is conducted by the surest system as well. Furthermore, system installation data of each customer is stored securely for rapid response to future addition and modification of functions.